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AA Spray - 29 Carlingford St, Regents Park NSW 2143 (Australia) - Phone No. (02) 9644 1040

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Airless Sprayers & Spray Painting Equipment 

Site Updated Oct 01, 2018 Airless Sprayers Basics Use of Airless Sprayers Maintenance of Airless Sprayers Complete reference of Airless Sprayers
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Last Updated 01/10/2018

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Basic Airless Sprayers Facts
What is an airless sprayer - airless sprayers FAQ
Advantages of airless sprayers
Different types of airless sprayers
Main components of an airless sprayer
Understanding Airless Sprayer Reversible Tips
Airless sprayer accessories and how to use them
How airless sprayers are rated
Choosing the right airless sprayer
Use of Airless Sprayers
How to operate an airless sprayer
Safety when using airless sprayers
Airless sprayer spray applications
Cleaning out airless sprayers
Maintenance of airless sprayers
Maintenance of diaphragm airless sprayers
Maintenance of piston airless sprayers
Maintenance of pneumatic air driven airless sprayers
Storage & transport of airless sprayers
Storage of  diaphragm airless sprayers
Storage of piston airless sprayers
Storage of pneumatic air driven airless sprayers
 

We sell hot & cold Spitwater high pressure water blasters & gerni pressure cleaners. Best prices in Australia with free delivery.

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We also hire Airless Sprayers, air compressors & spray guns, check out our complete range of Airless Sprayers for hire.

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Not sure which Airless Sprayer is right for you? Our experienced staff are more than willing to discuss every aspect of Airless Sprayers to ensure that you purchase the correct Airless Sprayer or Airless Sprayer system.

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We service all brands of Airless Sprayers such as Atomex Airless Sprayers, Titan Airless Sprayers, SpeefloAirless Sprayers , Graco Airless Sprayers, WagnerAirless Sprayers, AirlesscoAirless Sprayers, Binks Airless Sprayers, Tavier, DeVilbiss & Iwata. Let our staff professionally service your Airless Sprayer and show you ways to save money.

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We stock a full range of Pilot Single Phase 240 Volt Air Compressors & Pilot Three Phase 415 Volt Air Compressors. We can deliver, install & fit air piping systems to your new Pilot Air Compressor.

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Need parts for your Airless Sprayer, we stock thousands of parts to suit most Airless Sprayers, we also have parts listings for most brands of Airless Sprayer.

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Useful Airless Sprayer Links

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We stock the full range of Star Spray Guns at the lowest prices in Australia.

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Internal Pipe Spraying Systems from Atomex. Spray Internal Pipes with ease using your existing Airless Sprayer.

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We stock the full range of Wagner Airless Sprayer Reversible Trade Airless Spray Tips and ASM Flat Airless Sprayer Tips. All sizes are kept in stock.

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Please note, prices listed may change at any time without notice. We strive to keep pricing as accurate as possible but we recommend that you contact our office to confirm pricing listed on this site prior to purchase.

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Air Spray Gun Application Guide

This website uses the icons listed below as a guide to understanding the application uses and performance expectations of equipment advertised.
 
Economy Air Spray Painting Applications

 

Economy air spray painting guns would be classified as a cheap gun, designed to spray paint and give a reasonably good finish for the money. In most cases these guns would be considered "throw away" as the cost of servicing and spare parts would exceed the cost of a new gun. These guns offer exceptional value for DIY, Industrial & Professional spray painters where the finish is not critical.

 
Semi-Professional Air Spray Painting Applications  

Semi-Professional air spray painting guns would be classified as mid range all purpose guns. These guns deliver a good finish, lasting performance and may be serviced. Semi-Professional guns are commonly sold into markets such as DIY Car Restoration Finishes and Industrial Spray Painting Finishes such as fork lifts, truck bodies, rubbish bins and general metal re-finishing.

 

Professional Air Spray Painting Applications

 

Professional Air Spray painting guns are considered the industry best, used by professional spray painters and applicators that demand very high quality paint finishes that have been designed with the latest technology with lasting performance. Professional Air Spray painting guns are sold into the Automotive Refinishing, Kitchen Refinishing, Marine Refinishing and Aviation Refinishing markets that demand high quality.

 

What is the difference between Compliant, HVLP and Conventional Spray Guns?

  Compliant Air Spray Guns - Transfer Efficiency Over 65%

Finish Rating

Best

 

Compliant air spray guns are very similar to HVLP spray guns. Compliant spray guns use a different air cap resulting in a higher head pressure than an HVLP spray gun. Compliant spray guns increase the rate of transfer efficiency by over 65%. Compliant air spray guns also help increase the speed of production, much like a conventional spray gun, but not with the wasted paint/finish particulate. Compliant spray guns also give off a better feel than HVLP spray guns because of the air cap difference. 

 

 

HVLP & LVLP Air Spray Guns - Transfer Efficiency Approx 50-65%

Finish Rating

Better

 

HVLP (High Volume Low Pressure) air spray guns are designed to improve transfer efficiency. HVLP guns push paint particles at about half the velocity of conventional spray guns. While this means you have to spray closer to the surface, you gain by having more of the material applied to the object instead of floating into the air. The slower speed of application when using HVLP guns can be an issue for production line or large application jobs but a benefit when the operator requires more control over the spray finish.

LVLP (Low Volume Low Pressure) air spray guns work on the same principle as HVLP air spray guns but are designed to be use with lower output air compressors. In basic terms, you can spray effectively using a much smaller air compressor than you would required for a HVLP air spray gun. LVLP air spray guns will increase the transfer efficiency over HVLP air spray guns by about 10% but the application speed is greatly reduced. These guns are suited to DIY or home users where the reduced size of the air compressor could effect the performance of a conventional, HVLP or compliant gun.

 
  Conventional Air Spray Guns - Transfer Efficiency Approx 30-40%

Finish Rating

Good

 

Conventional air spray guns have been around for a long time and would be considered "low-tech" against the modern HVLP and Compliant air spray guns. Although they will spray a very good finish, the transfer efficiency can be quite low anywhere between 30%-40% while requiring a higher air pressure to atomise the paint. In most applications air spray guns are suitable but if you are looking for a superior finish with less waste, look towards a HVLP or Compliant type of air spray gun.

 

Spray gun transfer efficiency explained.

 

What is air spray gun transfer efficiency?

Transfer Rating

65%*

Transfer efficiency (TE) of a spray operation or finishing process is the amount of material that adheres to the substrate compared to the amount of material that was sprayed through the spray gun toward the substrate.  Transfer efficiency is expressed as a percentage. *Transfer efficiency will vary with different paint materials, thinning and air pressure settings.

Suitable paint product applications.

 

A general guide to the various paint products that a gun will spray.

When choosing an air spray gun you should always refer to the paint manufacturer's data sheet, this will often recommend needle/nozzle and air cap set-up. All recommendations on this website are only a general guide from the air spray gun manufacturer.

 
 

These recommendations are based on AA Spray's opinion and experience with air spray painting equipment. The use of this guide is to help our customers make a better informed decision when purchasing an air spray gun, no warranty or guarantee is implied with this information.

 
1.0mm (.039) Siphon feed detailing or on a pressure feed system.
1.1mm (.043) Siphon feed detailing or on a pressure feed system.
1.2mm (.047) This tip size is generally for clear coats when a super-fine finish is desired. Recommended for clears that have a VOC of 3.5 or higher - lower VOC will be too thick for this orifice size. This tip will not "hose" material on, and will take a little longer to paint with due to it's very small orifice.
1.3mm (.051) A very common tip size used for clears, basecoats, waterbase and single stage paints, but low VOC single stage paint may be too thick for this orifice size. Produces a fine finish. Good atomization.
1.4mm (.055) A good "all around" tip. Generally, it can be used for clears, base coat and single stage. Use this tip if you are spraying clear with a VOC of 2.1. This larger orifice works well with thicker clears.
1.5mm (.059) The 1.5 is a versatile tip for base and single stage. Clears have a risk of "orange peel" if not sprayed carefully. This tip will also spray many primer sealers, conversion varnish, waterbased clears and lacquers.
1.6mm (.063) Used for "general purpose" applications, light to heavy viscosity materials.
1.7mm (.067) Widely used for primer, the 1.7 tip will apply thick primer quickly. Popular size for siphon feed guns.
1.8mm (.070) A little larger that the 1.7, primarily used for primer surfacers. Popular size for siphon feed guns.
2.2mm (0.87) Extremely large tip. Designed for "high build" primers. May be used to spray fiberglass resin, and coatings greater than 60 seconds in a #2 Zahn cup.
 

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